PRODUCT FEATURES
Fully integrated imaging systems, including ultrasonic electronics,
scanning mechanics, data acquisition and process software.
Rugged, reliable systems for multi shift operation in industrial
environments.
Optional 2 position lift platform for easy loading and unloading of parts.
Accurate scanning mechanics, with exceptional resolution and
repeatability on all axes.
High immunity against electromagnetic noise.
ScanMaster CSI software for Windows XP/7©, with programming in parts
coordinates for importing complex part geometry from CAD.
Excellent near-surface flaw resolution and penetration power.
Multiple gate A-scan, B-scan and C-scan imaging with real time view on
monitor display.
Unique software functionality increases productivity and reduces scan
time.
Extensive real time and post scan data processing and analysis.
Process utilities with automated flaw search, identification and evaluation.
Reporting of inspection and set up results with customized report
generation.PRODUCT DESCRIPTION
The LS-500 series industrial scanners are C-scan inspection machines in modular design
allowing for choice of system scanner length according to requirements with no
need for custom design. Unique robot design allows for precision scanning motion.
Architecture
Sizes
Inspection tank
Scanning robot
Each system includes an integrated usc-100a ultrasonic instrument with
search tube mounted RPP3 square wave pulsar-preamplifier, precision
servo motion control for each axis and ScanMaster software for part set-up,
scan, inspection analysis and data archiving.
The systems modular design allows for selection of sizes. The length of the
X axis can be specified. Sample scanning platforms are:
LS-500-1000 – Motion envelope of (X, Y, Z) 1000mm x 600mm x 600mm
(40”x24”x24”)
LS-500LP-1000 – Motion envelope of (X, Y, Z) 900mm x 600mm x 600mm
(36”x24”x24”)
LS-500-1500 – Motion envelope of (X, Y, Z) 1500mm x 600mm x 600mm
(60”x24”x24”)
LS-500-2000 – Motion envelope of (X, Y, Z) 2000mm x 600mm x 600mm
(80”x24”x24”)
Stainless steel with expansive window, high capacity water conditioning
system and water skimmer.
Rugged modular design. Bridge mounted search tube design for high-speed
inspection with tight tolerance limits for accuracy, repeatability and
resolution.
Inspection technique Immersion inspection in pulse-echo mode. Thru transmission mode with
range of optional transducer yokes.
Transducer
manipulator
Transducers
Parts turntable
Rated loads
Reference standards
table
Manual A/B adjustment. Optional motorized A/B dual-gimbal manipulator
including sealed, direct drive servo motors with low backlash.
Any 1-20MHz (1-50MHz optional) immersion type transducer with standard
UHF connector.
Optional high performance turntables with servo drive.
600mm (24”) 150kg (330lb).
Table up to 500mm x 600mm (20” x 24”), for locating reference standards.
Include two 90 degree reference edges.
Ultrasonic hardware One to sixteen channels usc-100a rack-mount ultrasonic instrument with
RPP3 programmable square wave pulsar-preamplifier for each channel.
Operator console
SC4-m
Motion Control
Data acquisition
Desktop monitor, keyboard and mouse. Complete system control from
system display. Optional remote control device.
Servo motion control, with encoder feedback and RF noise suppression
circuitry for all axes. Hardware housed in environment-protected cabinet.
A, B and C-scan imaging software with peak amplitude and TOF
measurement and ‘SMART' threshold-based A-scan signal capture.